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MariusKintel (Diskussion | Beiträge)
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TomK32 (Diskussion | Beiträge)
 
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Notes from screen printing testout session 23.06.09:
== Notes from screen print test session 23.06.09 ==


* Material bought from Wöco:
* Material bought from Wöco:
** FIXME
** Screen with frame
** Emulsion
** Sensitizer
** Paint
** "Squeegee"
** Cleaning agent to clean away hardened emulsion
* Sensitize emulsion:
* Sensitize emulsion:
** Fill up the small sensitizer bottle with water
** Fill up the small sensitizer bottle with water
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** Our printout was not very dense due to a broken/out-of-ink printer
** Our printout was not very dense due to a broken/out-of-ink printer
* Expose the screen
* Expose the screen
** Place the screen with the flat side down on a horizontal surface
** Place the printed transparent foil onto the screen
** Place the printed transparent foil onto the screen
** Mount a UV lamp lighting downwards with ca. 1 meter distance
** We used the IR+UV lamp from the Chemielabor. Note! The UV lamp won't work lighting downwards, for some reason. Alternative setup: tape the transparent foil to the screen with _transparent_ tape. Cover the backside with something non-reflective.
** Exposure time: 15-20 minutes. This depends on the thickness of the emulsion, too short and the opaque areas have not hardened, too long and thin lines in your design bleed together.
* Clean away the non-hardened emulsion
** Use warm/hot water with as much pressure as you can get from a shower head
** Since our print wasn't very dense, this had an effect on the exposure: Less well-covered areas had clear half-hardened emulsion. These areas, in addition to areas with small details were a lot harder to wash away. Using a dishwashing brush helped a lot.
** If some emulsion doesn't come off, use a small _plastic_ tool (e.g. a reprapped palm stylus) to _carefully_ scrape away the remaining emulsion.
** Now, let the screen dry. Shouldn't take long.
* Apply paint
** Line up a bit of paint just outside the motive
** Using the squeegee, carefully drag the paint over the motive so the whole motive is covered with paint
** If it's not fully covered, drag it back again
** Using a bit more pressure, drag the squeegee once over the entire motive
** Carefully lift the screen from the motive
** Every once in a while, clean away dried paint from the screen with water
* Drying
** Using a hair dryer, lightly dry the fabric
** At this point, to make the print permanent, an iron should be used on the fabric. We didn't have one available, so who knows what will happen now..
== Neue Erkenntnisse aus einer Session im August '09 ==
* Eine Belichtungszeit von fünf Minuten ist ausreichend
* Farben kann man mischen, aber Vorsicht, die dunkelere Farbe (zb. bei gelb und rot ist rot dominat) sollte nur ganz langsam und vorsichtig beigemischt werden
* Testdrucke auf t-shirts macht man am besten linksrum, auf der innenseite